Hotel-Grade Comforter Shells

Our Comforter Shells are engineered as high-performance outer covers designed to encase and protect comforter fillings while delivering long-term durability, breathability, and a refined hand feel. Manufactured for hospitality groups, institutional buyers, and bedding brands, these shells are developed to meet the demands of commercial laundering, extended usage cycles, and consistent bulk quality.

Each shell is produced using precision weaving techniques that ensure uniform fabric density, controlled porosity, and structural stability. The construction is optimized to securely hold natural or synthetic fills without feather leakage, fiber migration, or deformation over time. This makes the shell suitable for use with down, microfiber, hollow fiber, or blended comforter inserts.

The fabric surface is smooth and tightly woven, offering a balanced combination of softness and strength, while maintaining airflow for thermal comfort. Our manufacturing process focuses on dimensional accuracy, ensuring that finished shells maintain size integrity even after repeated washing and industrial drying cycles.

These comforter shells are supplied as unfinished or finished outer covers, depending on client requirements, and can be adapted for private-label bedding programs, hotel specifications, or institutional tenders. Stitch density, seam reinforcement, and edge finishing are carefully controlled to prevent seam failure and enhance overall product lifespan.

Designed for scalability, our comforter shells are ideal for large-volume procurement, offering consistency across batches and compatibility with automated filling and finishing operations.

Available Variations

Thread Count Options

  • 200 TC
  • 250 TC
  • 300 TC
  • 400 TC
    (Custom thread counts available on request)

GSM (Fabric Weight) Options

  • 110 GSM
  • 130 GSM
  • 150 GSM
    (Custom GSM specifications available)

Shell Weight Options

  • Lightweight (for breathable and summer-weight comforters)
  • Medium Weight (all-season applications)
  • Heavy Weight (for high-fill or winter comforters)

Size Options

  • Twin
  • Full
  • Queen
  • King
  • Super King
    (Custom sizing available for hotel or institutional standards)

Key Features

Our products are developed using carefully selected weaving techniques and yarn constructions to ensure consistent quality, durability, and comfort.

Special Single Dent Sateen Weaving

This weaving technique follows a one-yarn-under and four-yarn-over structure, resulting in a smoother fabric surface and refined appearance. The sateen construction improves drape and softness while maintaining the strength required for repeated commercial laundering.

Fine Yarn Technique

The fine yarn technique utilizes thinner long-staple cotton yarns during the weaving process, allowing for higher thread count fabrics without excessive weight. This method enhances breathability, moisture absorption, and overall fabric comfort while supporting long-term durability.

Single Ply Yarns

Single ply yarns are produced from continuous long-staple fibers, creating a cleaner and more uniform fabric structure. Compared to multi-ply yarns, this construction delivers improved softness, flexibility, and breathability while maintaining fabric integrity under frequent use.

Smart Side Tags in Fitted Sheets

Smart side tags are incorporated into fitted sheets to assist with quick and accurate placement during bed making. This functional detail helps housekeeping teams identify the correct orientation easily, reducing handling time and ensuring a neat and consistent bed presentation.

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